Tuesday 6 September 2016

Design fundamentals of Mist Collectors that you must know



Mist collectors are effective devices that help in providing clean air and safe working environment to the employees. Mist is nothing but tiny droplets of water and air which dampens the surroundings. Not only it is harmful for people working around, but it also spoils machines and tools. Especially, electronic machines are highly sensitive to it. When an efficient mist collector is installed in the premises, there is a significant reduction in the density of water droplets. Mist Collector India is a renowned and reputed name for good quality mist collection systems for a variety of applications.
Mist collectors: The fundamentals
All types of mist collectors capture tiny droplets and make large drops that get drained out so that they don’t harm the machines or operators. In Turning and Milling operations, the size of droplets is between 2 to 20 microns. In the case of oil-based coolants, the size is between .5 to10 microns. The mechanism of removing the droplets from the system varies. When you choose a particular type of mist collection system, it is important to know the feasibility and suitability of it.
Ask Mistcollectorindia about it with detailed requirement specifications so that they can suggest the best type.
Mist Collector

Electrostatic precipitation
When the mist passes through a unit called Ionizer, it gets charged with Positive or Negative Charge. The condensation unit has grounded plates of high-voltage charge which attracts the charged droplets and drains them out of the collector unit. Since there are no filters used, they don’t need recurrent expenses of replacing filters. However, it is critically important to clean the electrostatic parts for 100% efficiency. Thus, there are maintenance overheads.
These filters are preferred by units where mist generation is high. Since there is no need of replacing filters, electrostatic precipitation gives high throughput in spite of repeated maintenance requirement.
Inertial separation
It is based on the principle of removing the droplets by a strong airstream that diverts around the collection surface. Since the droplets have the moment of inertia, they try to remain on the same path and get coalesced with other particles. Thus, an air stream forms which drains out subsequently. Here also there is no need for changing filters. However, regular maintenance is required for keeping the system effective.  Inertial separation is greatly effective when the size of the droplets is bigger. For droplets less than 2 microns, it doesn’t perform with 100% efficiency.
Mist Collector india offers all types of mist collection choices including the traditional filter-based systems. You need to look at the requirement specifications first. Incorrect choice leads to productivity loss and inefficiency of the system. Make sure that the system gives maximum throughput and value for money so that your work environment is safe from mist generated hazards.

For More Details Visit Our Website: www.mistcollectorindia.com

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